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PLC controller as a retrofit: Smartly connected and future-proof

Long delivery times and high costs for replacing your old CPU? Invest in the future instead! With a new Siemens PLC controller for your foam cutting machine.

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PLC controller
PLC controller

Is your machine controller ready for Industry 4.0?

Since 1999, the SIEMENS CPU S7-300/400 has established itself as the heart of the programmable logic controller (PLC) in many Bäumer machines. And even today, this robust component still performs reliably in countless systems. But you know it yourself: the service life of control units is limited.

What should you do if your CPU fails? Replacements are currently still available, but delivery times are long – and costs are rising all the time. Sooner or later it will be time for the next step: a Siemens S7-1500 and TIA S7-1200 PLC controller will bring your old machine back up to date!

Spare parts availability

Your new PLC controller is industry standard. Spare parts are reliably available in the long term.

Less machine downtime

Benefit from improved system availability by upgrading to modern control technology.

Smart networking

The digital PLC controller allows for plant-wide connectivity of your machines.

Automation

The decisive step towards Industry 4.0!

Proven quality

The Siemens S7-1200 and Siemens S7-1500 have been on the market for almost ten years and have proven themselves many times over.

State of the art

With the control system conversion, you can make your system fit for the demands of today and tomorrow.

Control system conversion: Discover new possibilities

Converting your PLC controller from S7-300/400 to Siemens S7-1200 and Siemens S7-1500 is more than just a component replacement. It's real upgrade for your production! Equipped with the latest generation of processors, including optional Ethernet and Profinet connection, the new controller enables you to network and automate your production across the entire plant.

PLC controller as a retrofit: Also for your foam cutting machine?

By upgrading to the new PLC from Siemens, you can make your old Bäumer machine fit for the future. Is your machine missing from the following list? Talk to us! Machine modernization is possible, for example, for:

The moving cut-to-length machine for foam blocks

ABLG-1

Cut-to-length machine

Cutting-to-length of long blocks after foaming, moving

The horizontal foam cutting machine

BSL-204

Horizontal cutting machine

Very fast processing (80 m/min) of soft materials into sheets, reversing table, moving vacuum

The horizontal foam cutting machine

BSL-214

Horizontal cutting machine

Very fast processing (80 m/min) of soft materials into sheets, reversing belt system

BSL-D

Horizontal cutting machine

Processing soft and harder materials into sheets, turntable, for processing large quantities

The horizontal foam cutting machine

BST-140

Horizontal cutting machine

Splitting sheets by a stack cut, reversing conveyor system, automatic

The horizontal foam cutting machine

BST-150

Horizontal cutting machine

Splitting sheets of various thicknesses, reversing table

BST-D

Horizontal cutting machine

Splitting sheets, turntable (carousel), for cutting large quantities

Turning old into new: This is what your control system conversion can look like

Fancy a look into the future? No problem, with the before and after comparison of our PLC unit.

Old PLC unitOld PLC unit
New PLC unitNew PLC unit

We plan your individual retrofit!

Take the step towards automation now: we will equip your foam cutting machine with a smart and reliable programmable logic controller. Contact us for your personal quote!

FAQ

Would you like to know more about your new PLC controller? We welcome your questions! We have also summarized some of the most frequently asked questions for you here:

Which components are affected by the control system conversion?

The retrofit involves replacing the entire PLC unit, i.e. the CPU and the input and output modules.

Is it necessary to upgrade the system so that the retrofit can be installed?

No, your system does not need to be upgraded for the PLC controller retrofit.

Is remote service available for maintenance?

Yes, with our remote service via SOPIE access, we can easily look into your new PLC controller – anytime and anywhere.

How long does the PLC controller retrofit take?

The retrofit usually takes 3-4 days, depending on your machine.

How much does the upgrade to the new PLC control system cost?

The costs vary depending on the machine's range of functions. We will be happy to provide you with an individual quote. Please feel free to contact us!

Do you have further questions?

We are here to help you! Just click on the button at the bottom right of your browser window and we will be there for you personally.

What Bäumer offers

Looking for the right machine for your needs?

Bäumer offers a wide range of individual machines that meet your specific requirements. Explore our foam cutting machines to find the right solution for your needs.

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Process optimization with the right software: With our software solutions, we provide you with the tools that enable you to react quickly to the day-to-day demands of the market.

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Customized services for unique processes.

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