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Fully automatic mattress nesting with Mattress Nest

With Bäumer Mattress Nest, nesting can now be done in exact quantities and fully automatically by scheduling the entire day’s production in one go. Speed up your mattress production and make it more cost-efficient.

Fully automatic nesting of an entire day’s mattress production – fast and in exact quantities

With Bäumer Mattress Nest, nesting can now be done in exact quantities and fully automatically by scheduling the entire day’s production in one go. You need less manpower for scheduling and the operation of the machines. Manual interventions are not necessary, but still possible. The entire production becomes faster and more cost-efficient.

 

Automated and efficient production planning

Mattress Nest schedules all the required mattresses and sheets of different qualities and dimensions automatically instead of manually, without any overproduction or need for warehousing.

 

Personnel savings

Fewer staff are needed for the planning and the operation of the installation as the processes are fully automatic. Manual intervention is not necessary, but still possible.

 

Material savings

Mattress Nest warns of excessive waste in inefficiently filled blocks and offers a shift to the next nesting. Blocks can be completed with other orders or filler sheets.

 

Automated production flow

The system automatically sorts the order data according to required qualities, nests them optimally in short or long blocks and creates cutting programs for the horizontal contour cutting machines – all in a single operation.

 

Flexibility in production

Because the cutting program runs the main program and the side programs together in one operation, a wide variety of mattress types (e. g. children’s mattresses and excess lengths) can be processed in a single short block.

 

Mattress nesting: Quick, efficient and automatic

In our product video, we show how you can specifically benefit from the Mattress Nest software in everyday life.

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We will gladly support you in selecting the right nesting software.

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Overview of all features

  • Reading mattress orders for daily or multi-day production
  • Optimal block usage due to a clever nesting algorithm
  • Scheduling all the required mattresses and sheets of different qualities and dimensions automatically instead of manually, without any overproduction or need for warehousing
  • Filling in blocks with other orders or filler sheets
  • Program warns of excessive waste in inefficiently filled blocks These parts can then be shifted to the next nesting
  • 3-D preview of block usage
  • Fast and prompt scheduling is possible
  • Short blocks are optimally nested within the long blocks, reducing waste
  • Leftovers from a long block can be filled with standard short blocks
  • Feedback is sent to the ERP system: stock levels, scheduled and cut productions (“on the fly”) and separate identification of damaged blocks and parts

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Our portfolio: Nesting software

Get the most out of your foam block: The intelligent nesting solutions ensure optimal material utilization, minimal cutting times and convenient, fast processes. Customized applications for mattresses, packaging or cuboids save time and money.

Bäumer Cube

Bäumer Cube 3D nests variously sized rectangular blocks from many different orders and provides the operator with the optimal workflow.

 

Bäumer Mattress Nest

With Bäumer Mattress Nest you can nest an entire day’s production of mattresses fully automatically. The special nesting algorithm ensures optimal material utilization.

 

Bäumer Nest

In conjunction with WinCAP, Bäumer Nest nests contour parts for a given block dimension. This guarantees a higher throughput and lowers the waste rate.

 

Foam industry 4.0

The world of foam processing offers endless possibilities. And so does Bäumer! Find out which software can simplify and at the same time improve your production.

 

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What Bäumer offers

Looking for the right machine for your needs?

Bäumer offers a wide range of individual machines that meet your specific requirements. Explore our foam cutting machines to find the right solution for your needs.

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Process optimization with the right software: With our software solutions, we provide you with the tools that enable you to react quickly to the day-to-day demands of the market.

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Customized services for unique processes.

The many different people, machines and processes in a company do not fit into any general scheme. Discover our solutions for a wide range of different needs.

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