BSA

Splitting machine with integrated de-stacking system for the splitting of flexible soft foams

BSA horizontal cutting machine

Unique splitting system: The cutting unit moves horizontally and works with 2 tables which are adjustable in height. On the first table the material is fed, on the second table the split sheet ware is de-stacked.

  • Very high productivity due to cutting speeds of up to 100 m/min. Cutting angle and pressure roller are automatically adjusted depending on material and cutting thickness
  • Creation of sheet stacks with almost no misalignments by automatically removing and destacking the material
  • Due to the utilization of a slim knife bar it is possible to cut a very wide range of different materials with minimal cutting tolerances
  • The automatic re-adjustment of the knife secures a constant cutting and tolerance quality
  • The machine is suitable for being incorporated into an all-automatic cutting line, e.g. in connection with a vertical contour cutting machine

Key Facts

Application

Upholstery and furniture industry, automotive industry, packaging industry, technical articlesHorizontal cutting

Material

PUR-ether and PUR-ester foams, PUR rebond foam, PE, EVA, reticulated foams, melamine foams, sponge rubber, cellular rubber, Neopren (EPDM),visco

Cutting Tool

Precision-ground endless band knife of 60 mm width, running over 2 wheels, stabilized by a upper and lower binding integrated into the knife bar

Technical Data

 
Standard
Options
Block Width
2 200 mm
Block Height
1 300 mm
1 500 mm
Block Length
3 050 mm

Standard

  • Stacking System
  • Driven pressure roller
  • Grinding dust extraction unit
  • Grinding unit
  • Horizontally movable cutting unit with cutting angle adjustment horizontal 0°-6°
  • Knife bar
  • B-Con
  • Pressure roller adjustable in height by motor
  • Retainer adjustment
  • Unloading conveyor downstream of the cutting unit

Options

  • Cooling unit 
  • Table I with controlled vacuum units
  • Table II with chain conveyor for pallets

Foundation Plan

Driven pressure roller

  • Necessary for the cutting of thin sheets and special materials

Motor-driven angle adjustment

  •  Optimum cutting angle for different materials and cutting thicknesses

Vacuum unit

  • For the cutting of special materials which do not stay upon the table on their own due to their low dead weight
  • High cutting accuracy due to the excellent fixation of the sheets and blocks
  • Frequency-controlled vacuum unit which regulates the suction power. For special foam qualities as well as for decreasing block height

Pallet conveying system

  • Increase of productivity through all-automatic stacking
  • The cut material is stacked onto several pallets and unloaded on the pallets afterwards by means of a chain conveyor

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About us

The Albrecht Bäumer GmbH & Co. KG has been a leading manufacturer of machines and equipment for the foam industry for 70 years. The company focus is on special machinery and equipment. In this area, we have grown as a medium-sized company from pioneer to world leader.

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