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SOPHIEmeasure – The quality control module

With the module SOPHIEmeasure, the 3-D measuring of long and short blocks, sheets and finished mattresses becomes very easy.

SOPHIEmeasure performs real precision work

To this end, smart measurement bridges are placed at various points of the production. When a block passes through, they register its height, width, length and weight, as well as climate data such as temperature, humidity and air pressure.

 

Safe temperature

The inner temperature of freshly foamed long blocks is constantly measured. This allows the reaction behavior of the block to be monitored, which in turn allows conclusions to be drawn about the curing process. If a critical temperature value is exceeded, an alarm is triggered, and the block is automatically removed from block storage.

 

Reliable

All blocks are repeatedly measured at various points of the production.

 

Smart

The weight of the cured block is compared to the blanks. This allows conclusions to be drawn about the quality of the recipe in order to adjust it if necessary. This way, quality constantly increases with experience.

 

Fault identification

Defects in blocks are marked after the measurement so the operator can react very quickly and flexibly. Faulty products are quickly identified and removed.

 

Constant quality control

Before every individual production step, there is a quality check which automates the removal of faulty sheets.

 

Sales contact

Are you ready to get to know SOPHIE better? Make a consultation appointment with us and find out what SOPHIE can do for you and your production.

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Downloads

We will be happy to provide you with further information and materials on our MES SOPHIE.

 

Download Application note: How SOPHIE simplifies your productionApplication note: How SOPHIE simplifies your productionDownload Main brochureMain brochure

SOPHIE – Modules and database

It is the interplay of all modules that reveals Sophie’s true strength: the comprehensive networking of the entire production.

SophieData

The database SOPHIEdata is SOPHIE’s heart.

SophieConnect

SOPHIEconnect is the basis upon which the different systems communicate with each other.

SophieProduce

Using its centralized control, SOPHIEproduce automates the whole production chain.

SophieInventory

SOPHIEinventory provides a comprehensive inventory of the tank storage, curing racks, crane storage, short block storage and glue drying racks.

SophiePrepare

SOPHIEprepare plans process steps in advance.

SophieMeasure

With the module SOPHIEmeasure, the measuring of long and short blocks, sheets and finished mattresses becomes very easy.

SophieIdentify

The module SOPHIEidentify makes every individual production step accurately traceable, both during production and afterwards.

SophieOptimize

This intelligent module provides data which enables predictive planning of the various production steps.

SophieAccess

SOPHIEaccess creates a gateway into the world of data analysis and production improvement.