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Cutting line BSA and OFS-VS

Cutting centre consisting of a BSA horizontal splitting machine with integrated de-stacking device and a vertical OFS-VS contour cutting machine for the automatic cutting of blocks into sheet ware and from sheet ware into contours without any manual intervention

You benefit from this

By automatically unloading and automatically de-stacking each sheet after they have been cut at the BSA, a stack with hardly any offset is formed which is then transported fast and easily to the OFS-VS machine where it is cut into contours.

 

Simultaneous, parallel and all-automatic processing of the jobs at both foam cutting machines for achieving a very high capacity

Utilization of the cutting line for pure cushion and furniture cuts as well as for the cutting of technical parts

Interlinkage of both cutting machines through a superior control

Splitting of elastic PUR materials as well as of leightweight polyethylene and similar materials thanks to the employment of knife bar and pressure roller

Very high production capacity through a high cutting velocitiy of 100 m/min at the BSA and 80 m/min at the OFS-VS machine

Incorporation of shuttle systems for the integration of the cutting line into a complete production process

Key Facts & Technical details

Application

Upholstery and furniture industry, automotive industry, packaging industryContour cutting (vertical knife)

Material

PUR foams and PUR rebond foams, PE, EVA, reticulated foams, melamine foams, sponge rubber, cellular rubber, Neoprene® (EPDM)

Cutting Tool

BSA

band knife 60 mm x 0.6 mm

OFS-VS

precision-ground micro-toothed circulating knife 3 x 0.6 mm

Loading and unloading conveyors

Allow an automatic loading and unloading and thus a continuous production flow

To be positioned upstream and downstream of the machine in various lengths

Increase in productivity through prevention of machine downtime

POS connection

The machines can be incorporated into the POS (Production Order System) superior job management system by means of a corresponding software module and are hence part of a complete machine network.

Shuttle

Automatic charging of various lines

Allows an automatic onward transport of the cut material to be further processed

Individual traverse paths depending on application and space conditions

Superior control superior mode

Nesting and the creation of cutting ways is carried out automatically

The number of sheets to be cut by the following contour programme is automatically calculated and created and fed to the machine

The OFS-VS sequentially processes the cutting jobs in the order of the incoming sheets.

Custom cutting lines

We will be happy to design a cutting line that is tailored to the requirements and needs of your production. Schedule a consultation with our sales team and find out what’s possible.

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We are committed to provide you with valuable tips and suggestions so you can be well-equipped for the future. We like to do this in an entertaining way: Here, you can read our funny comparison of two production managers who, each in his own way, are real characters.

 

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